We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? 1st Shift: Monday - Thursday 5:00AM - 3:30PM Position Summary The Tool & Die Maker at the Beaver Dam facility plays a critical, highly autonomous role in supporting the production of alternators through expert-level tooling, machine troubleshooting, and continuous improvement. This position is responsible for diagnosing and resolving complex issues on proprietary manufacturing equipment, often where documentation is limited or non-existent. The role requires the ability to independently redesign, modify, and improve machine assemblies, tooling, and components to enhance reliability, quality, and throughput. The Tool & Die Maker is expected to operate as a technical authority within the facility, driving improvements with minimal direction and strong ownership of outcomes. Core Responsibilities Proprietary Equipment & Tooling Support (Primary) Build, repair, modify, and maintain dies, fixtures, gauges, jigs, and specialized tooling used in alternator manufacturing Troubleshoot highly complex, proprietary machinery and custom-built equipment unique to Generac operations Diagnose root causes related to alignment, tolerance stack-up, wear, vibration, heat, and mechanical interaction Independently redesign and rework machine assemblies or components when standard repairs are insufficient Perform precision fitting, grinding, machining, and hand work to extremely tight tolerances Machining & Fabrication Expertise Operate manual and CNC machining equipment including mills, lathes, grinders Manufacture replacement parts and custom components using prints, sketches, measurements, or reverse engineering Interpret complex blueprints, GD&T, and engineering intent to ensure functional accuracy Continuous Improvement & Technical Ownership Take full ownership of tooling and machine performance within assigned manufacturing areas Proactively identify chronic equipment issues and lead permanent corrective actions Design and implement improvements that increase uptime, reduce scrap, and improve process stability Challenge existing designs and processes, proposing innovative mechanical solutions without reliance on external support Support new product introductions and process changes by designing or modifying tooling and machine components Provide expert-level guidance to Maintenance, Engineering, and Production when complex mechanical decisions are required Safety, Documentation & Collaboration Adhere to all safety standards including machine guarding, LOTO, and toolroom best practices Document tool modifications, machine changes, and improvement actions to support long-term reliability Partner with Manufacturing Engineering to align improvements with process intent and production goals Mentor and support skill development within the toolroom and broader operations team Required Qualifications High School Diploma or GED 5+ years of Tool & Die Maker, toolroom, or precision machining experience in a manufacturing environment Demonstrated ability to independently troubleshoot complex mechanical systems and proprietary equipment Proven capability to redesign and fabricate machine components with little or no assistance Advanced blueprint reading and GD&T interpretation skills Preferred Qualifications Journeyman Tool & Die Maker certification or completed apprenticeship Experience supporting alternator, motor, or other rotating equipment manufacturing Background in automated or semi-automated assembly processes Demonstrated leadership in continuous improvement or equipment reliability initiatives Physical & Work Environment Requirements Ability to stand, bend, reach, and work at machines for extended periods Ability to lift up to 50 lbs and handle precision components safely Comfortable working around machining equipment, rotating machinery, oils, coolants, and metal chips What Success Looks Like at Beaver Dam Proprietary alternator production equipment operates with high reliability and repeatability Chronic tooling and machine issues are eliminated through effective redesign, not temporary fixes Continuous improvement efforts result in measurable gains in uptime, quality, and throughput The Tool & Die Maker is trusted as a primary technical problem-solver and improvement leader “We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.” We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.

Tool & Die Maker - 1st Shift.

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